Founded in 1984, Control Systems Technology (CST) has over four decades of experience delivering precise and dependable belt-weighing solutions worldwide. CST provides a comprehen sive suite of services, including installation, calibration, repair, and maintenance of weighing systems and has trade measurement-approved specialists based in Australia, North America, and South America. In addition, a global reach that extends to Kazakhstan and Korea, and the strategic acquisition of TD Micronic — a respected name in belt scales amongst Canada’s bulk terminals — has further cemented CST’s position as a major provider of belt-weighing across the world.
CST operates from a 3,200m² facility in Sydney, NSW, which serves as the central hub for engineering, manufacturing, and research, and has additional Australian offices in Perth and Mackay. At the Sydney hub, CST’s mechanical, electrical, and software design teams develop and refine application-engineered weighing solutions, allowing it to deliver purpose-built systems that guarantee accuracy and integrate seamlessly into diverse material handling operations. CST serves a diverse clientèle, including major mining companies such as BHP Billiton, Rio Tinto, Oz Minerals, Glencore, and Vale. Other notable clients include Neptune, Portland, Canpotex, PCT, Pembina, Trigon, and Tier 1 EPC companies like Fluor, Lycopodium, DRA Global, Sedgeman, Worley Parsons, and Wood. The CST client base also extends to sectors such as agriculture, waste management, quarrying, minerals processing, and ship loading.
CST’s solutions are used globally, their reliable belt weighers having been developed to guarantee accuracy of +/-0.1%. The company also manufactures products such as weigh feeders, tramp metal detectors and volumetric scanners, and their solutions are used in applications such as coal, iron ore, cement, food handling, grain, and potash. CST’s research and development efforts are driven by real-world industry challenges, ensuring new innovations address the practical needs of bulk material handling.
CST’s precision weigh feeder systems ensure accurate material flow control, featuring short centres up to 800mm and sustainable accuracy from 0.5% using on-stream calibration. They also offer a real-time laser scanning system for volumetric measurement and movement monitoring, enhancing accuracy in material handling processes. This technology is often a preferred integration for major miners like BHP and Rio Tinto in Australia.
Remote monitoring capabilities allow clients to access key scale information, including flow rate, belt speed, and pulses, directly from their computers. These systems enable CST to capture real-time data from individual scales 24/7, identifying potential issues before they escalate. For urgent matters, a service team can be onsite within 3-4 hours in key regions, while remote troubleshooting is available 24/7 via the call center, with technicians ready to provide solutions or arrange site visits as required.
Recent advancements include the IntelliRoll® – an autonomous, self-powered weigh roller unit that simplifies conveyor system integration – along with next-generation volumetric scanners and intelligent remote monitoring solutions. The IntelliRoll, an autonomous, self-powered, pre-calibrated weigh roller unit that integrates directly into conveyor belts, provides real-time weighing data accessible via a smartphone app, eliminating the need for maintenance, tachometers, and integrators. CST is also exploring how multiple IntelliRoll units can communicate and cross-reference data to improve wireless belt weighing accuracy, pushing the boundaries of real-time, wireless material monitoring.
As part of its ongoing commitment to innovation, CST is developing the CST WIM4 Integrator, a next-generation system designed to enhance weigh scale integration and performance monitoring. The company is also exploring the application of machine learning and AI in belt weighing, aiming to improve data analysis and automate material measurement for greater accuracy and efficiency. This will enable smarter decision-making across bulk handling operations.
CST collaborates closely with clients to engineer tailored solutions and supply advanced weighing technology that integrates seamlessly into their operations. By guaranteeing accuracy, automation, and data-driven monitoring, CST helps businesses optimize efficiency, reduce material waste, and lower operating costs. Committed to the evolution of belt weighing technology, CST designs purpose-built solutions that enhance reliability, maximize throughput, and drive long-term operational success.