Pictured Above: 3D Render of the TCL 2031 - The largest capacity track mounted conveyor on the market!
Telestack are proud to launch the TCL 2031 tracked mounted conveyor, a powerful new addition to their tracked conveyor line, the largest tracked mounted mobile conveyor on the market. Designed to meet the demands of high-capacity material handling with unmatched versatility and strength, the TCL 2031 is a heavy duty tracked stacking and link conveyor engineered to transform high throughput material handling on mobile sites.
The TCL 2031 has been devised after the many successful installations on the existing TCL 1031 tracked mounted stacker, which handles applications up to 1,000TPH (1,100 ton) and 0 – 400mm (0-16 inch) Primary Jaw Crusher operations, this NEW TCL 2031 is targeted for higher capacity 1,500 tonnes per hour (1,650 ton) up to 2,500 tonnes per hour (2,750 ton per hour) applications. This unit follows the Telestack long lasting legacy of ‘market leading’ products which are continually pushing the boundaries to meet the demands of their extensive dealer network and global customer base in a variety of industries.
Built to meet the rising demands of modern crushing and screening plants, the TCL 2031 delivers industry leading capacity while retaining the flexibility operators need on short term projects, contract sites and large stockyards.
A TCL 1031 Stockpiling after Primary Jaw Crusher
The TCL 2031 is designed for throughputs demanded from high-capacity crushers and auxiliary plants. In stacking applications, the unit can stack from 1,500 tonnes per hour (1,650 ton) up to 2,500 tonnes per hour (2,750 ton per hour) with a maximum lump feed size of up to 400 mm, typical from a high-capacity Primary Jaw crushing application. This tonnes per hour translate to more material on the ground, meaning less wheel loader movements and double handling of the material during the operation. The TCL 2031 can achieve over 6,203 tonnes (3,877m3) of material in a single conical stockpile (5,070 yds / 6,837 tons) and moved easily from position to position to meet the demands within the stocking area.
These performance figures translate into a lower cost per tonne, reduced fuel consumption and the ability to keep high-capacity plants running with a proven reliable stacking solution, eliminating the requirement of wheel loaders constantly moving/ stacking material.
The unit is fully track mounted, enabling operators to reposition the conveyor quickly around the site for ease of mobility and relocation from ‘site to site’ when needed. Hydraulic folding head and tail sections collapse the machine for road transport to a folded length of 17.68m (58’ 0“) and a transport height of 4.38m (14’ 5”), or alternatively it can be broken down into shipping containers for long‑haul moves if required. Typical on‑site setup is under 30 minutes, letting teams react faster to changing site layouts and phasing during blasting/ relocating on site.
3D render illustrating x 5 TCL 2031 conveyors working as a link conveyor with the HF 24T Heavy Duty Hopper Feeder in Reclaiming/ Mining applications.
Power and Mobility
For site mobility via the track system, the unit uses an integrated diesel hydraulic engine with regional engine options from CAT (100kw - 130hp) or Deutz (86kw – 100hp) – Stage V (Regulated countries) and Stage III – CAT 96.4kw solutions for Non-Regulated countries, all to meet local emissions regulations.
Once the unit is in position, the unit is then driven via All-Electric drive motors via an ‘Electric Wrap Drive’ in which 3 x phase power is plugged into the IP 66 Rated Control panel of the TCL 2031 during operation, ensuring maximum efficiency using on site electrical power or auxiliary power from the existing Jaw Crusher. There all also options for a fully – All Electric system – Telestack ‘Zero’ range (no diesel engine) for certain sites where diesel hydraulic engines are not permitted.
The TCL 2031 brings high capacity with a robust 1,400 mm belt, mining grade rollers/ scrapers/ bearings and tracked mobility together in a single package. This product is targeted to ‘fill the gap’ for large quarries, mining and aggregate operations using high-capacity crushers (mobile/ semi-mobile and static) that need a mobile stacking solution to effectively handle their large ‘crusher-run’ type material at a high capacity while improving site flexibility and reducing operating costs.
3D renders highlighting the TCL 2031 & HF 24T Reclaiming at 2,500 TPH